Equipment repair outsourcing

Depending on the tasks of the enterprise, there are several areas of equipment maintenance that companies outsource. This allows for a flexible approach to organizing work and quickly solving emerging problems.

Equipment maintenance outsourcing

Regular equipment maintenance is necessary to extend its service life, improve safety and prevent emergency situations. When outsourcing, such work is performed according to a pre-agreed schedule. The contractor is responsible for diagnostics, setup, replacement of consumables and general prevention.

Companies offering outsourced technical services, as a rule, use specialized software and maintain equipment certification, which facilitates monitoring of the condition of the equipment.

Minor equipment repair outsourcing

Minor repairs are the elimination of minor faults that do not require a complete shutdown of the equipment. Often, such breakdowns are associated with wear of parts, depressurization of units or failures in electrical circuits. The outsourcing company promptly sends a specialist to the site, minimizing downtime.

This is a profitable solution for businesses: there is no need to employ a mechanic or technician who is not busy with work most of the time.

Outsourcing of equipment cleaning

Production equipment needs regular cleaning - this is especially relevant in food, pharmaceutical and chemical plants. Removing dust, oils, process residues and other contaminants extends the service life of units and reduces the risk of failure.

Outsourcing of cleaning allows you to carry out activities without disruptions in the main process, taking into account sanitary and safety standards.

Outsourcing of equipment maintenance services is especially relevant in the following cases:

When there are no qualified specialists on staff;
During periods of seasonal load or increased volume of work;
When launching a new production area;
If the equipment requires regular technical monitoring;
When it is necessary to reduce fixed costs;
In case of relocation of the enterprise or renewal of the equipment fleet.
Companies often decide to outsource maintenance services when faced with the inefficiency of the internal maintenance service or with increased personnel costs.

To ensure uninterrupted operation of equipment and preserve its resource, outsourcing is carried out according to strict regulations, including several stages.

Passportization

Each equipment is subject to registration and description: model, manufacturer, date of commissioning, serial number, operating features. Passportization is the basis for planning service activities.

Equipment condition audit

Before starting work, the outsourcing company conducts an audit of the technical condition of equipment and machinery. This allows identifying current and potential malfunctions, as well as determining priorities when planning maintenance and repairs.

Collection of equipment data and safety analysis

The service contractor collects statistics on breakdowns, uptime and other performance indicators. Based on this data, a maintenance strategy is developed that allows avoiding critical situations.

Conducting scheduled equipment maintenance

Periodic maintenance includes changing oils, filters, checking moving joints, calibration, adjustment and checking of safety systems. The frequency and volume of work are determined by the type of equipment and its operating conditions.

Cleaning of equipment and machinery

At this stage, deep or surface cleaning of production equipment is performed. It is especially important to comply with regulations in industries with increased sanitary requirements. High-quality cleaning reduces the risk of breakdowns and improves the performance of units.

Minor equipment repairs

All defects identified during maintenance are eliminated as soon as possible. Minor repairs are carried out on site, which minimizes downtime and reduces company losses.

Outsourcing is not only a convenient, but also a cost-effective format. Manufacturing companies can reduce costs due to:

no costs for training and maintaining personnel;
reducing equipment downtime;
refusing to purchase expensive diagnostic equipment;
increasing the service life of equipment due to regular maintenance;
the ability to pay only for the work performed.
In addition, cooperation with a professional company allows you to avoid fines and unscheduled inspections associated with violation of maintenance regulations.

Компания GRADUS предлагает комплексное решение для производств — аренду квалифицированных специалистов по техническому обслуживанию и ремонту оборудования в Москве и других регионах. Мы работаем с крупнейшими предприятиями в различных отраслях, обеспечивая бесперебойную работу техники.

Наши преимущества:

• Экспертиза в сфере сервисного обслуживания;
• Гарантия качества и соблюдение сроков;
• Гибкий подход к потребностям бизнеса;
• Возможность оперативной замены специалистов;
• Поддержка на всех этапах: от аудита до регулярного ТО.

GRADUS — это проверенное решение для компаний, которым важно поддерживать высокую производственную эффективность при оптимальных расходах.

Outsourcing from GRADUS is not just providing workers. We support the entire process:
• Analysis of enterprise tasks;
• Selection of personnel with the required qualifications;
• Introduction to the course of work;
• Quality and deadline control;
• Regular reporting and communication with the customer.
You receive a full service: from equipment certification to routine repairs. We offer both one-time services and long-term maintenance in the format of a comprehensive contract.